Exrad® Ergoflex™
Champlain Exrad Ergoflex™ cables are ISO-19642 certified high-voltage products that are ultra-flexible with reduced size and weight advantages that also provide improved connector sealing and ergonomics for installers.
Characteristics:
- Meets or exceeds all ISO-19642-5 or -9 Class D requirements, including all fluids
- Ultimate flexibility, fluid resistant and tough
- Revolutionary Exrad Ergoflex™ Irradiation Crosslinked Polyolefin (XLPO): will not melt; higher current peaks tolerated
- Performs at higher temperatures for longer periods of time
- Flexible, small bending radius for tight spaces and easy routing
- Excellent compression set properties for connector sealing: 92% Retention
- Designed to improve ergonomics and reduce operator movement / fatigue
- Flexible thin and thick-walled Exrad Ergoflex™ insulation, shielded or unshielded constructions available
- UV Protection available if needed (not standard)
- -55°C to 150°C
Ratings/Approvals:
- FHLR13X (Unshielded): Meets or exceeds ISO 19642-5 Class D requirements, including all fluids
- FHLR13XC13X (Shielded): Meets or exceeds all ISO 19642-9 Class D requirements, including all fluid tests such as battery acid, motor oils, power steering and ATF
- ROHS and CE Compliant
Typical Applications:
The Exrad Ergoflex™ product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required. This product is also ideal for HVIL (High Voltage Interlock Loop) systems in single or multi-conductor configurations.
Key Features of Champlain Ergoflex High Voltage Cable
Shielded Single-Conductor
| IEWC Part # | IEWC Description | Vendor Part # | Champlain Web Part # | # of Conductors | Gauge | AWG Equiv | Stranding | Insulation Material | Shield Type | Jacket Materal | 100V |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 32129586 | 3mm 44BC EXRAD-EF OBS 150C 600V ORANGE | 15-08548-XXX | EXRAD-EF/EF-TW-3.0 | 1 |
3MM2 |
12 |
1615 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129546 | 5mm 70BC EXRAD-EF OBS 150C 600V ORN | 15-08550-XXX | EXRAD-EF/EF-TW-5.0 | 1 | 5MM2 | 0 | 70 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129547 | 12mm 175BC EXRAD-EF OBS 150C 600V ORN | 15-08551-XXX | EXRAD-EF/EF-TW-12 | 1 | 12MM2 | 8 | 175 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129548 | 16mm 224BC EXRAD-EF OBS 150C 600V ORN | 15-08528-XXX | EXRAD-EF/EF-TW-16 | 1 | 16MM2 | 6 | 224 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129549 | 25mm 364BC EXRAD-EF OBS 150C 1000V ORN | 15-08552-XXX | EXRAD-EF/EF-TW-25 | 1 | 25MM2 | 4 | 364 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129550 | 35mm 1083BC EXRAD-EF OBS 150C 600V OR | 15-08558-XXX | EXRAD-EF/EF-TW-35 | 1 | 35MM2 | 2 | 1083 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32129611 | 50mm 1615BC EXRAD-EF OBS 150C 600V OR | 15-08565-XXX | EXRAD-EF/EF-TW-50 | 1 | 50MM2 | 1/0 | 1615 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32156905 | 70mm 2128BC EXRAD EF SHLD 150C 600V ORN | 15-08678-XXX | EXRAD EF/EF-TW-70 | 1 | 70MM2 | 2/0 | 2,128 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
| 32156906 | 95mm 2926BC EXRAD EF SHLD 150C 600V ORN | 15-08787-XXX | EXRAD-EF/EF-TW-95 | 1 | 95MM2 | 3/0 | 2,926 | EXRAD ERGOFLEX | TINNED COPPER BRAID | EXRAD ERGOFLEX | 100V |
Unshielded Single-Conductor
| IEWC Part # Material | IEWC Description | Vendor Part# | Champlain Web Part# | #of Conductors | Gauge | AWG Equiv. | Stranding | Insulation Material | Shield Type | Voltage |
|---|---|---|---|---|---|---|---|---|---|---|
| 32129613 | 12mm 175BC EXRAD EF 150C 600V ORN | 15-08561-XXX | EXRAD-EF150-12 | 1 | 12MM2 | 8 | 175 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129614 | 16mm 224BC EXRAD EF 150C 600V ORN | 15-08370-XXX | EXRAD-EF150-16 | 1 | 16MM2 | 6 | 224 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129615 | 70mm 2128BC EXRAD EF 150C 600V ORN | 15-08562-XXX | EXRAD-EF150-70 | 1 | 70MM2 | 2/0 | 2128 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129616 | 95mm 2926BC EXRAD EF 150C 600V ORN | 15-08544-XXX | EXRAD-EF150-95 | 1 | 95MM2 | 3/0 | 2926 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
Shielded Multi-Conductor
| IEWC Part # Material | IEWC Description | Vendor Part# | Champlain Web Part# | #of Conductors | Gauge | AWG Equiv. | Stranding | Insulation Material | Shield Type | Voltage |
|---|---|---|---|---|---|---|---|---|---|---|
| 32129613 | 12mm 175BC EXRAD EF 150C 600V ORN | 15-08561-XXX | EXRAD-EF150-12 | 1 | 12MM2 | 8 | 175 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129614 | 16mm 224BC EXRAD EF 150C 600V ORN | 15-08370-XXX | EXRAD-EF150-16 | 1 | 16MM2 | 6 | 224 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129615 | 70mm 2128BC EXRAD EF 150C 600V ORN | 15-08562-XXX | EXRAD-EF150-70 | 1 | 70MM2 | 2/0 | 2128 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |
| 32129616 | 95mm 2926BC EXRAD EF 150C 600V ORN | 15-08544-XXX | EXRAD-EF150-95 | 1 | 95MM2 | 3/0 | 2926 | EXRAD ERGOFLEX | UNSHIELDED | 1000V |